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Determination of circulating load

There are several methods to estimate the circulating load in a grinding circuit. Probably the oldest method is to perform calculations based on the percent solids of different streams of the grinding circuit. The procedure needs to calculate the circulating load on the hydrocyclone.

Solids: F = feed, t/h; O = overflow, t/h and U = underflow, t/h

Dilution: f, feed; o, overflow; u, underflow

Circulating load = (o – f)/(f – u)

Next table is an example of the percent solid and dilution in a closed grinding circuit.

Stream

Solids

%

Dilution

L/S

Fresh feed

94

0.0638

Ball Mill discharge

70

0.4286

Hydroyclone feed

58

0.7241

Overflow

35

1.8571

Underflow

78.7

0.2709


Circulating load: 2.5

A complete mass balance is shown below,

 


Mass balance for a closed grinding circuit